Numerical prediction of flow morphologies in horizontal feed pipes
2024-06-12 , Munkholmen/Kristiansten

Horizontal two-phase feed, Flow morphology, Numerical simulation, VOF, AIAD, CFD, Wire-mesh sensors


Two-phase flows in feed pipes of thermal separation columns have complex flow patterns and are difficult to predict during sizing and design for geometries with non-straight pipes. Numerical simulation codes have only been validated for very few pipe geometries. This work benchmarks the state-of-the-art Volume of Fluid model (VOF) and the Algebraic Interfacial Area Density model (AIAD) for the simulation of two-phase flow with the Euler/Euler CFD approach for straight pipes and horizontal bends as well as for different pipe diameters and flow rates. Both models are compared and shortcomings of the predicted velocity fields from AIAD in the vicinity of horizontal bends are highlighted. Predicted average phase fractions agree reasonably with experimental data. From the numerical results, recommendation for the selection of feed inlet device are derived.