Security BSides Las Vegas 2025

Thwarting Key Extraction and Supply Chain attacks by Detonating GPUs
2025-08-05 , Florentine F

As TEEs in high-performance computing hardware become increasingly powerful and valuable targets for espionage and sabotage, protecting the intellectual property, cryptographic keys, and sensitive data they contain is of paramount importance. This talk argues physical destruction provides stronger guarantees than other methods, such as zeroization, but unlike custom-engineered destructive solutions such as PyroMEMS nanothermite, our approach leverages existing industrial components with proven reliability. This significantly reduces the complexity and cost of the implementation. We demonstrate that a common detonator, when appropriately positioned within a modified GPU heatsink, can provide effective physical destruction of the computing hardware. The proposed solution offers a balance of effectiveness, cost, reliability, and implementation simplicity that makes it suitable for immediate deployment in secure computing environments.


Introduction

Securing high-value computing hardware against physical tampering has become increasingly critical as the economic and strategic value of these systems continues to rise. Modern AI accelerators and specialized computing hardware often contain sensitive intellectual property, proprietary algorithms, and valuable data that require protection against unauthorized access and reverse engineering. Although software-based security measures such as encryption and authentication provide important layers of defense, they may be insufficient against sophisticated adversaries with physical access to the hardware.

The protection of computing hardware against physical attacks has traditionally focused on tamper-evident enclosures, secure boot mechanisms, and cryptographic techniques. However, these approaches have limitations when adversaries have unlimited time to analyze and physically manipulate the hardware. As noted in recent research, if an adversary has sufficient time to image or modify a chip, they can get the design of the chip for replication or further attacks, and pull secrets off the chip as they are stored or while the chip is running.

This challenge is particularly relevant in the context of flexible Hardware Hardware Enabled Guarantees (flexHEG), or Hardware Enabled Mechanisms (HEM), which aims to implement hardware-based safety measures for advanced AI systems. FlexHEGs require mechanisms that can reliably enforce policies on high-capability AI systems even when these systems might have incentives to circumvent such controls. Physical security measures that can reliably destroy sensitive hardware components in response to tampering attempts form a critical part of this safety ecosystem.

Various approaches to hardware self-destruction have been proposed in the literature, including pyrotechnical microelectromechanical systems (PyroMEMS), nanothermite layers, and other specialized solutions. While these approaches show promise, they often require complex manufacturing processes, specialized materials, and significant research and development investment. These factors can limit their practical deployment in real-world security scenarios where cost-effectiveness and reliability are paramount.

In this paper, we propose and evaluate a pragmatic alternative: the use of commercially available detonators, specifically detonators used in the petroleum industry, for rapid and reliable GPU self-destruction. The key advantages of this approach include:

  • Availability: Commercial detonators are readily accessible as standardized industrial components.
  • Cost-effectiveness: At approximately $9 per unit, they have a significantly lower cost than custom-engineered solutions.
  • Reliability: These components have been extensively tested and proven to be reliable in harsh environments such as deep oil and gas wells.
  • Implementation simplicity: The approach requires minimal modification to the existing hardware.
  • Effectiveness: As our experiments demonstrate, they provide sufficient destructive force to irreversibly damage sensitive hardware components.

We experimentally validate our approach by integrating standard #6 and #8 detonators within either backside support of a GPU or a modified GPU heatsink and testing its effectiveness in destroying the underlying hardware. Our results demonstrate that this approach provides an effective means of preventing unauthorized access to sensitive hardware components upon detection of tampering.

This work contributes to the broader field of hardware security by providing a practical, immediately deployable solution for physical security in high-value computing environments, particularly those involving AI accelerators and other specialized computing hardware that may require protection against sophisticated physical attacks.

This work may also provide protection for supply chain attacks by allowing high-value chips to be packaged at the point of manufacture with an active tamper sensor and this response mechanism to destroy the chip in any tamper or key extraction attempt.

Methodology

Our research methodology focused on developing and testing a practical approach to GPU self-destruction using commercially available and accessible products. The primary objective was to identify the smallest effective mechanism that could reliably destroy a GPU while minimizing collateral damage to surrounding components and anyone handling the GPU.

Commercial Detonators

We experimented with #6, #8 blasting caps (detonators) on the basis of their commercial availability and reliability.

This detonator approach was selected over custom-engineered solutions such as PyroMEMS or specialized nanothermite implementations for several reasons:

  1. Commercial availability: The detonator is a standardized industrial component that can be procured without requiring custom manufacturing.
  2. Cost-effectiveness: At presents a significantly lower cost than custom-engineered solutions.
  3. Reliability: Detonators has been extensively tested and proven reliable in harsh environments, including high-temperature conditions typical of server environments.
  4. Electrical characteristics: The detonator can be reliably activated with standard electrical currents while providing good tolerance against accidental activation from stray currents.
  5. Physical characteristics: The compact size allows for integration within standard GPU heatsinks with minimal modification.

We experimentally validate our approach by integrating standard #6 and #8 detonators within either backside support of a GPU or a modified GPU heatsink and testing its effectiveness in destroying the underlying hardware. Our results demonstrate that this approach provides an effective means of preventing unauthorized access to sensitive hardware components upon detection of tampering.

This work contributes to the broader field of hardware security by providing a practical, immediately deployable solution for physical security in high-value computing environments, particularly those involving AI accelerators and other specialized computing hardware that may require protection against sophisticated physical attacks.

This work may also provide protection for supply chain attacks by allowing high-value chips to be packaged at the point of manufacture with an active tamper sensor and this response mechanism to destroy the chip in any tamper or key extraction attempt.

Our research methodology focused on developing and testing a practical approach to GPU self-destruction using commercially available and accessible products. The primary objective was to identify the smallest effective mechanism that could reliably destroy a GPU while minimizing collateral damage to surrounding components and anyone handling the GPU.

Experimental Setup and Results

We experimented with #6, #8 blasting caps (detonators) on the basis of their commercial availability and reliability.

This detonator approach was selected over custom-engineered solutions such as PyroMEMS or specialized nanothermite implementations for several reasons:

  1. Commercial availability: The detonator is a standardized industrial component that can be procured without requiring custom manufacturing.
  2. Cost-effectiveness: At presents a significantly lower cost than custom-engineered solutions.
  3. Reliability: Detonators has been extensively tested and proven reliable in harsh environments, including high-temperature conditions typical of server environments.
  4. Electrical characteristics: The detonator can be reliably activated with standard electrical currents while providing good tolerance against accidental activation from stray currents.
  5. Physical characteristics: The compact size allows for integration within standard GPU heatsinks with minimal modification.

Experimental Setup

Our experimental setup consisted of the following components:

  1. Test GPU: NVDIA P100, a representative high-performance computing accelerator similar to those used in AI training and inference systems.
  2. Modified heatsink: The standard GPU heatsink was modified to accommodate the detonator by drilling a precisely sized hole at a strategic location above critical GPU components.
  3. Detonator mounting: The detonator was securely mounted at various orientations seen in Table 1; below the backside support bracket in plane with the bracket, below the backside support bracket perpendicular to the GPU die directing the blast towrards the GPU, or Within the modified heatsink, positioned to direct the destructive force toward the GPU die and memory components.
  4. Initiation: #6 detonators were initiated with safety fuse, #8 detonators were initiated with a standard electrical ignition circuit.

For safety and regulatory compliance, all experiments were conducted in appropriate facilities with necessary federal, state and local permits and under the supervision of licensed and trained personnel of ACCX Research, Fullerton, CA.

Results

Our experimental results demonstrate that commercial detonators, can effectively destroy GPU hardware in a controlled manner, rendering sensitive components irretrievable when tampering is detected.

Detonator Effectiveness

Either detonator was found to be capable of reliably destroying critical GPU components. When properly positioned within the modified heatsink, the detonator generated sufficient force to physically fracture the GPU die, rendering the processor inoperable, and in most cases pulverize the die making any analysis difficult.

Table 1: GPU destruction tests using various detonators and setups

Test # Detonator/Explosive Setup Description Outcome
1 #6 Blasting Cap No heatsink; blasting cap placed under GPU chip dislodged
2 #6 Blasting Cap With heatsink; blasting cap under GPU chip intact
3 #6 Blasting Cap (vertical) Cap placed vertically, GPU on heatsink, setup buried in sand chip pulverized; heatsink dented
4 2gram of C2 Detasheet plastic explosives + 6" 25-grain detonating cord to initiate direct application; GPU destroyed
5 5 inches of 18-grain detcord (~100mg) Applied to chip area chip dislodged and shattered
6 #8 Detonator Applied directly to GPU Unclear/ineffective
7 #8 Detonator Placed vertically on top of GPU heatsink No destruction; ineffective
8 #8 Detonator Placed in a hole drilled through heatsink layers and onto copper plate GPU pulverized

Discussion

The use of commercial detonators for GPU protection offers several practical advantages over alternative approaches. They have a proven track record spanning decades and robust manufacturing quality control. This significantly reduces the implementation complexity and time-to-deployment for organizations seeking to enhance their hardware security posture.

The approach is also scalable to different sizes and types of computing hardware. While our experiments focused on GPUs, the same principles could be applied to other high-value computing components such as CPUs, FPGA accelerators, or custom ASIC designs. The key considerations would be selecting an appropriately sized detonator and optimizing its placement to ensure effective destruction of critical components.

The approach is also suitable for use in secure memory or SSD applications, as well as data destruction devices triggered with walk-away or power-on-without-key.

Regulatory and Safety Considerations

The use of detonators for hardware protection raises important regulatory and safety considerations that must be addressed in any practical implementation. Organizations implementing this approach would need to ensure compliance with relevant regulations, which may include:

  • Obtaining appropriate permits for storing and handling detonators
  • Implementing proper safety protocols for installation and maintenance
  • Testing the completed assemblies for compliance with shipping regulations and obtaining the necessary permits and classifications
  • Training personnel in safe handling procedures
  • Development of appropriate containment to maximize safety, even during deliberate tampering attempts
  • Establishing protocols for disposal of protected hardware

Future work would include building and certifying containment mechanisms for use and transport without a license or special handling. Certified products could resemble a self-contained, tamper responsive heatsink/backplate/case enclosing the protected chip(s) and are manufactured and certified as a unit that can be safely handled and pass transportation tests.

The design maturity at which this technology is safe to handle and install in typical computer environments would be naturally sufficient to pass such assessments.

These regulatory considerations may vary significantly by jurisdiction, and organizations would need to assess the specific requirements applicable to their operating environments.

Conclusion

In this paper, we have presented a practical approach to hardware security for high-value computing components using commercial detonators for rapid and reliable physical destruction. Our experimental results demonstrate that a detonator, when properly integrated into a modified GPU heatsink, provides effective protection against unauthorized access to sensitive hardware components.

The primary advantages of our approach include:

  • Practicality: Using commercially available components rather than custom-engineered solutions
  • Cost-effectiveness: Significantly lower cost than specialized PyroMEMS or nanothermite approaches
  • Reliability: Proven performance in harsh environments
  • Implementation simplicity: Minimal modification to existing hardware
  • Effectiveness: Demonstrated ability to irreversibly destroy sensitive components

Our work contributes to the broader field of hardware security by providing a readily deployable solution for organizations seeking to protect high-value computing assets against sophisticated physical attacks. It is particularly relevant in the context of emerging AI safety and governance frameworks such as FlexHEG, where reliable hardware-based safety mechanisms are essential.

Although software-based protection mechanisms such as zeroization play an important role in a layered security approach, physical destruction provides a last line of defense against sophisticated supply chain manipulation or laser key extraction. The approach we have demonstrated offers a balance of effectiveness, cost, reliability, and implementation simplicity that makes it suitable for immediate deployment in secure computing environments.

Future work should focus on refining the integration of physical destruction mechanisms with advanced tamper detection systems, exploring regulatory-friendly pathways and alternatives, and extending the approach to a broader range of computing hardware. As AI systems continue to advance in capability and strategic importance, ensuring their physical security will remain a critical challenge, and practical approaches like the one presented in this paper will form an important part of comprehensive security strategies.

Acknowledgment

The author would like to acknowledge the financial support of the Survival and Flourishing Fund, Good Forever Foundation, as well as thank the broader flexHEG community for valuable discussion and feedback.

John Norman of ACCX research (Fullerton, CA) consulted and handled all of the explosive work, and Evan Miyazono of Atlas Computing provided invaluable project support.

Mehmet is taking a hardware backstop approach to security and governance of AI compute. Since finishing his BS at Caltech in Applied Physics, he has been pushing chip and manufacturing technology capabilities for over a decade, previously as a full-stack hardware developer, running biosensor manufacturing processes all the way from sensor design to medical device implantation (while ensuring functionality,cost-efficacy, and manufacturability).